Milling Equipment for the Paint Industry

Bradley’s milling and classification equipment play a key role in pre-grinding minerals used in paint manufacturing prior to further micronizing in a jet mill or wet mill.  In this case, sizes such as 99.99% passing 44 microns in a Bradley mill are considered semi-fine.  Higher efficiencies achieved in pre-grinding of minerals for paint manufacturing have proven to significantly reduce energy consumption required for ultrafine grinding in the jet or wet mill which lowers overall manufacturing costs.

Minerals such as barite, titanium dioxide, and other metal oxides are commonly milled in a Bradley mill for paint manufacturing applications.  For example, raw titanium ore starts as a black mineral that is ground and mixed with acid until converted into titanium dioxide (TiO2) for use as a white pigment in many paints.  The raw TiO2 is too lumpy and sticky for wet milling, therefore Bradley mills are used for de-agglomeration of the TiO2 powder prior to wet milling.  Another example is the inclusion of barite powder to paint which increases its density and sound absorption qualities.  Because of its high specific gravity/density, barite must be pulverized to semi-fine sizes for the succeeding wet milling stage to function properly.

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Environmental Benefits – jet milling is a process that requires significantly higher amounts of energy than pre-grinding in a Bradley mill.  Higher rates of efficiency in the pre-grinding stage significantly reduce the energy consumption at the jet milling stage.

 

Application: Paint Manufacturing paint
Material Application Outcomes Bradley Equipment
Titanium Dioxide For making white paint 99.99% passing 53 micron pre grind for micronising Airswept Mill
Plumbago, Zinc Oxide, Burnt Lime, Calcium Carbonate White pigments for paints Fineness varies Airswept Mill
Metal oxides – Iron Oxide, Cobalt Ore, etc. For paint color Fineness varies Airswept Mill

Materials Processing Testing and Product Development Services

Looking for an opportunity to prove your concept?

Do you want to calculate your actual cut rate and recovery rates versus relying on theoretical calculations?

Need to confirm that an airswept mill system is the right fit for your application?

We welcome the opportunity to apply our 100+ years of experience to test your materials with you at our in-house materials testing facility.  Both laboratory and pilot scale testing is available.